Macaroni production line whole process introduction
Our macaroni production line is designed around the production requirements of various pasta products such as macaroni and pasta. From raw materials entering the factory to finished product packaging, each link takes into account stability and refinement. Whether it is making conventional macaroni or pasta with customized special-shaped molds, it can be stably adapted.
Production line adopts the automatic circulation mode as a whole. The core is composed of five modules: raw material pretreatment system, extrusion molding system, drying and shaping system, cooling and sorting system and packaging metering system. With intelligent control system operation, the whole process does not require frequent manual intervention, which not only ensures production efficiency, but also controls product quality.
Raw material link, we are equipped with special mixing and stirring equipment. After flour, water, egg liquid and other raw materials are proportioned in precise proportion, low-speed stirring and awakening will be carried out first to fully integrate the raw materials and avoid the problems of agglomeration and uneven taste. The raw materials after awakening will be transported to the extrusion molding area, which is the core of the production line-with self-designed multi-specification molds, whether it is common straight pipes, bent pipes, spiral macaroni, or customized patterns and special-shaped sections, it can be quickly realized by changing molds. The extrusion process adopts constant pressure control, the shape of the raw material extrusion is uniform, there will be no deformation, broken strip, but also to ensure that the density of each macaroni is consistent.
Forming will directly enter the continuous drying and shaping tunnel. The temperature and humidity are controlled in stages in the tunnel, from low-temperature pre-drying to high-temperature shaping, and water is gradually removed to avoid cracking and adhesion of macaroni in the drying process. Drying cycle can be flexibly adjusted according to product specifications, short for a few hours, long to complete the depth of drying, to ensure that the finished water content in line with industry standards, to extend the storage cycle.
After the drying is completed, the finished product will enter the cooling zone to naturally cool down to avoid deterioration and adhesion caused by high temperature packaging. The cooled macaroni will pass through intelligent sorting equipment to remove defective products with broken strips and unqualified forms, and qualified products will enter the packaging process. The packaging system supports quantitative measurement. Different packaging forms such as bags and boxes can be selected according to requirements. The measurement accuracy is high, the packaging is tightly sealed, and it is suitable for different market sales scenarios.
In addition, the production line is also equipped with an intelligent monitoring and data traceability system. The parameters, output and yield of each process can be viewed in real time. In case of quality problems in the later period, the raw material batch and equipment operation records can be quickly traced. The overall equipment is made of stainless steel, in line with food production hygiene standards, cleaning and maintenance is convenient, while taking into account energy-saving design, long-term operating costs can be controlled, suitable for small and medium-sized food factories to expand production capacity, but also to match the scale of large factories.production needs.
From equipment installation and debugging to mold replacement and process optimization in the later stage, special personnel are assigned to follow up the whole process to ensure that the production line can quickly adapt to the production requirements of different macaroni products. Whether it is a novice entering the industry or an old factory upgrading, it can quickly get started and run stably.
